Fuses and relays Volkswagen Caravelle / Multivan (T5; 2003–2015)

Volkswagen Caravelle and Multivan models are technically and visually very similar. The primary distinction between them lies in their interior trim and cabin paneling. Both models are built on the same Volkswagen Transporter (T5) platform, representing its passenger variant. This publication provides detailed descriptions and diagrams for the fuse boxes and relay carriers in the Volkswagen Caravelle and Multivan (fifth generation; chassis codes 7H, 7J, 7E, 7F). Мodel years covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, and 2015. Included below are control unit locations, schematic diagrams, photographs, and a video guide for locating fuse and relay panels, with special attention given to the cigarette lighter fuses across all variants.

Due to variations in vehicle equipment packages and wheelbase lengths, fuse assignments may differ. The most common configurations are illustrated below. If discrepancies arise, verify component assignments against the legend printed on the back of the fuse box cover, consult the owner’s manual, or contact an authorized Volkswagen dealer.

General Layout

General layout of control units.

No. Designation
1 ABS electronic control unit
2 Air conditioning control module – integrated into heater control panel
3 Rear air conditioning control module – integrated into heater control panel
4 Antenna module – if equipped
5 Side impact sensor, driver side
6 Side impact sensor, rear left
7 Side impact sensor, passenger side
8 Side impact sensor, rear right
9 Anti-theft alarm system control unit
10 Anti-theft alarm horn – intake system resonator
11 Audio amplifier – under front right seat – if equipped
12 Auxiliary battery 1 – under front left seat – if equipped
13 Auxiliary battery 2 (Camper) – in kitchen cabinet
14 Auxiliary heater control module (Air Top 3500) – underbody, right side – if equipped
15 Auxiliary heater control module (Thermo Top) – underbody, left side – if equipped
16 Starter battery
17 Camper equipment control module
18 Data Link Connector (DLC / Diagnostic Port)
19 Diagnostic control unit – instrument panel
20 Driver door control module
21 Rear left door control module (power sliding door) – B-pillar, left
22 Front passenger door control module
23 Rear right door control module (power sliding door) – B-pillar, right
24 ESP electronic stability program control unit (includes rate-of-yaw and lateral acceleration sensors)
25 Elevating roof control module (Camper)
26 Engine Control Module (ECM) – adjacent to engine compartment fuse/relay box 1
27 Radiator fan control module 1 – front left suspension mounting
28 Radiator fan control module 2 – integrated into radiator fan motor 2 – if equipped
29 Fuse and relay box 1, engine compartment
30 Fuse and relay box 2, engine compartment
31 Fuse and relay box 3, engine compartment
32 Fuse and relay box 1, instrument panel – center of instrument panel
33 Fuse and relay box 2, instrument panel – under instrument panel fuse/relay box 1
34 Fuse and relay box 3, instrument panel – behind instrument panel fuse/relay boxes 1 and 2
35 Fuse and relay box 4, instrument panel – behind instrument panel fuse/relay boxes 1 and 2
36 Fuse and relay box, left seat pedestal – under seat
37 Auxiliary fuse 1 (rear differential lock switch, 10 A) – left A-pillar
38 Auxiliary fuse 2 (auxiliary heater, 30 A) – under left seat
39 Auxiliary fuse 3 (rear left door control module, 40 A) – under left seat (select models)
40 Heater blower resistor 1 – adjacent to rear heater blower motor
41 Heater blower resistor 2 – adjacent to rear heater blower motor – if equipped
42 Horn 1
43 Horn 2 – if equipped
44 Immobilizer control module – instrument cluster
45 Immobilizer reader coil – adjacent to ignition lock cylinder
46 Instrument cluster control module – instrument panel
47 Telephone control module – behind glove compartment
48 Body Control Module 1 (BCM / Onboard Supply Unit) – Functions: Automatic transmission, auxiliary battery charging, cruise control system (CCS), door/hood contact recognition, electrical load management, power windows, fuel pump, headlight washer system, heated exterior mirrors, heated rear window, hazard warning lights, heated windshield, horn, turn signals, instrument illumination, interior lighting, rain sensor/auto wipers, reverse lights, starter control, sunroof, light switch, windshield washer, windshield wipers
49 Body Control Module 2 – Functions: Anti-theft alarm system, central locking, power exterior mirrors, power sliding doors, power windows, sunroof
50 Navigation control module – integrated into navigation display unit
51 Ambient exterior temperature sensor
52 Park distance control module
53 Driver seat heating control module
54 Front passenger seat heating control module
55 Steering angle sensor – if equipped
56 Power sunroof control module
57 Airbag / SRS control module
58 Power tailgate drive control module – left D-pillar – if equipped
59 Traffic information control module – under instrument panel
60 Traffic information control module (alternate location) – under instrument panel
61 Transfer case / All-Wheel Drive control module (4MOTION) – rear final drive
62 Transmission Control Module (TCM / automatic transmission) – adjacent to ECM
63 Voice output control module – under front right seat – if equipped
64 Vehicle Speed Sensor (VSS) – transmission-mounted (select models)

Engine Compartment

Main Fuse Box


General view.

Diagram
No. Rating / Circuit Description
1 5 A – Radiator fan motor(s)
2 5 A – Coolant circulation pump relay
3 15 A – Air conditioning compressor clutch / 5 A – Crankcase ventilation heating element
4 30 A – Anti-lock Braking System (ABS) module or Voltage stabilizer, Audio system, Radio unit
5 15 A – Automatic transmission control system
6 30 A – Anti-lock Braking System (ABS) hydraulic pump
7 5 A – Radiator fan control module 1 / 7.5 A – Windshield washer pump
8 15 A – Engine management system
9 5 A – Engine management system, main ignition circuit relay
10 5 A – Engine management system / 15 A – Turbocharger boost pressure / wastegate control valve
11 5 A – Power steering control module / 30 A – Main light switch and headlight switch relay
12 5 A – Engine management system / 10 A – Fuel pressure regulator valve
13 10 A – Engine management system / 10 A – Left xenon headlight ballast unit
14 5 A – Engine management system or fuel pump relay
15 10 A – Reversing light switch
16 5 A – Engine management system or brake light switch, Mass Air Flow (MAF) sensor
17 5 A – Anti-lock Braking System (ABS) control module
18 5 A – Power steering control system
19 5 A – Brake pedal position sensor (brake light switch), clutch pedal position sensor
20 5 A – Engine management system
21 5 A – Exhaust Gas Recirculation (EGR) valve
22 10 A – Engine management system (fuel injectors)
23 25 A – Automatic transmission / 10 A – Right xenon headlight ballast unit
24 5 A – Automatic transmission control module
25 25 A – Engine management system, ignition coil supply
26 25 A – Engine management system / 5 A – Left low-beam headlight
27 5 A – Auxiliary coolant pump relay
28 15 A – High-tone horn
29 10 A – Vehicle Speed Sensor (VSS) / 5 A – Right low-beam headlight
30 15 A / 20 A – A/C and heater auxiliary coolant pump relay, fuel pump, fuel pump relay
31 15 A – Engine management system (heated oxygen sensor / lambda probe)
32 30 A – Engine management system (ignition system) / 5 A – Fuel pump relay
33 5 A – Coolant circulation pump relay, engine management system, glow plug control unit
34 10 A – Radiator fan control module / 5 A – Body Control Module (BCM)
35 10 A – Engine management system / 15 A – Fuel metering valve
36 25 A / 30 A – Starter relay / 5 A – CAN bus diagnostic gateway interface

High-Current Fuse Box

Located adjacent to the main fuse box and connected directly to the battery positive terminal.

Diagram
No. Rating / Circuit Description
1 175 A / 225 A – Generator (Alternator)
2 125 A – Main power distribution, terminal 15 auxiliary ignition relay, driver door control module, front passenger door control module, heated rear window relay, terminal X load-reduction relay, individual branch fuses
3 50 A / 100 A – Auxiliary battery charging system, rear left door control module (select models), rear right door control module (select models), split-charge isolation relay
4 125 A – Main power distribution / 70 A – Engine compartment wiring harness B+ feed
5 50 A – Main power distribution (select models), individual branch fuses
6 60 A – Glow plug control module / 50 A – Secondary Air Injection (SAI) pump motor
7 70 A / 80 A / 100 A – Radiator fan motor(s)
8 40 A / 50 A / 100 A – Radiator fan motor(s), individual branch fuses
9 100 A – Main power distribution, ignition/starter switch
10 Unassigned

Relay Carrier


Located adjacent to the main engine compartment fuse box.

Diagram
No. Description
Type 1
1 Manual A/C control unit
2 Fuel pump relay 2
3 Secondary air injection pump relay
4 Main ignition circuits relay (Terminal 30 / Terminal 15)
5 Fuel pump relay 1
6 A/C compressor magnetic clutch relay (Climatronic / Automatic A/C)
7 Automatic transmission control relay
8 Power steering control module
9 Coolant circulation pump relay
Type 2
1 Manual A/C control unit
2 Fuel pump relay 2
3 Secondary air injection pump relay
4 Main ignition circuits relay
5 Fuel pump relay 1
6 A/C compressor magnetic clutch relay (Climatronic / Automatic A/C)
7 Unassigned
8 Coolant circulation pump relay
9 Starter inhibitor / lockout relay – if equipped

Passenger Compartment

Main Fuse Box


General view.

Upper Section Diagram
No. Rating / Circuit Description
1 25 A / 30 A – Fresh air blower, A/C control panel, terminal 15 power relay
2 5 A – Steering angle sensor
3 10 A – Body Control Module 1 (BCM / Onboard supply power)
4 10 A – Headlight range control unit / 5 A – Lane change assist control module
5 15 A – Left headlight (low beam)
6 15 A – Left headlight (high beam)
7 15 A – Body Control Module 1 (interior lighting, onboard supply)
8 5 A – Data Link Connector (DLC) / 15 A / 20 A – Power sliding roof, sliding door control unit, power tailgate
9 15 A – Brake pedal position sensor (brake light switch) / 30 A – Body Control Module (BCM) power supply
10 10 A – Windshield wiper motor, rear window wiper motor
11 5 A – License plate lamps
12 15 A – Cigarette lighter socket / 5 A / 30 A – Rotary light switch
13 5 A / 10 A – Airbag / SRS control module
14 30 A – Auxiliary heater blower, A/C system / 25 A – Main headlight switch
15 7.5 A – Air conditioning control unit (blower switch and relay)
16 5 A – Body Control Module (BCM)
17 5 A – Rear fog lamps, instrument cluster
18 5 A – Instrument cluster control module
19 5 A – Audio system, instrument cluster, Body Control Module 1, navigation system, special vehicle equipment
20 5 A – Front left parking light, left brake light, left tail light, or differential lock system
21 5 A – Front right parking light, right brake light, right tail light, starter relay, Engine Control Module (ECM)
22 7.5 A / 10 A – Passenger airbag deactivate warning lamp, Data Link Connector (DLC), instrument cluster control unit
23 5 A / 30 A – Starter relay (select manual transmission models)
24 5 A – Steering angle sensor
25 7.5 A – Air conditioning blower control
26 30 A – Rotary light switch
27 15 A – Right headlight (low beam)
28 15 A – Right headlight (high beam), high-beam indicator lamp
29 10 A – Tailgate unlocking signal relay
30 10 A – Heated windshield washer nozzles, rear window wiper motor
31 30 A – Body Control Module 1 (dual-tone horn)
32 25 A / 30 A – Body Control Module 1 (windshield wiper motor)
33 15 A – Audio system, navigation system, traffic information control module
34 25 A – Automatic transmission control system, engine compartment fuse/relay box 1
35 5 A – Instrument cluster illumination switches
36 25 A – Body Control Module 1 (turn signals / hazard lights)
According to the circuit layout, fuse No. 12 protects the cigarette lighter socket on VW Caravelle / Multivan models.
Lower Section Diagram
No. Rating / Circuit Description
1 25 A – Trailer socket harness / 15 A – 10-pin auxiliary connector
2 5 A – Anti-theft alarm system
3 5 A – Auxiliary heater/air conditioner blower fans (left and right) / 10 A / 15 A – Special equipment option harness
4 10 A – Transfer case control module (all-wheel drive / differential)
5 10 A – Auxiliary 12 V power outlet or 6-pin connector
6 5 A – Engine oil level and temperature sensor
7 10 A – Roof vent fan / 30 A – Anti-theft alarm system siren
8 5 A – Park Distance Control (PDC) module
9 5 A – Steering column electronics control module (cruise control system)
10 30 A – Audio system / 10 A – Headlight range control adjustment wheel, dimmable switch illumination
11 20 A – Anti-theft alarm horn, Body Control Module 2, power sliding door, tailgate release module / 15 A – Two-way radio communications equipment, anti-theft system
12 5 A – Left headlight control / 10 A – Brake light disabling relay / 30 A – Body Control Module supply voltage
13 5 A – Cruise control main switch, multifunction steering wheel module
14 5 A – Mobile phone control unit, right headlight control / 30 A – Body Control Module supply voltage
15 5 A – Automatic transmission control system or mobile phone interface and voice control system
16 5 A – Audio/navigation system, phone interface / 7.5 A – TV tuner module
17 7.5 A – Body Control Module (interior lamps, auto-dimming rear-view mirror)
18 5 A – Air conditioning control system (select models)
19 5 A – Auto-dimming interior rearview mirror
20 10 A – Body Control Module 1 (heated exterior mirrors)
21 5 A – Anti-theft alarm system or rain sensor
22 5 A – Air conditioning system pressure sensor
23 5 A – Auxiliary heater and accessory equipment switch panel
24 7.5 A – Cabin interior lamps
25 15 A / 25 A – Heated front seats
26 10 A – Digital tachograph system (if equipped)
27 15 A – Front fog lamps or main power relay
28 5 A – Exterior mirror adjustment switch, door mirror heating elements
29 25 A – Auxiliary heater system
30 5 A – Auxiliary heater timer / remote control unit
31 25 A – Power sunroof unit / 5 A – Onboard battery charger module
32 20 A – Headlight washer pump and washer relay
33 5 A – Tachograph system (if equipped)
34 15 A – Auxiliary 12 V power socket 3 (rear area) / 5 A – Multifunction steering wheel control module
35 10 A – Body Control Module 1 (reversing lights, automatic transmission models) / 20 A – Body Control Module supply voltage
36 5 A – Camper equipment control module, special purpose vehicle options

Relay Panel

Located directly behind the main dashboard fuse panels.

Diagram
Type 1
No. Description
1 Unassigned
2 Auxiliary heater relay 1
3 Rear A/C blower motor relay
4 Auxiliary ignition circuits relay (Terminal 15a)
5 Rotary emergency beacon relay (special purpose / emergency vehicles) – through 06/03
6 Brake light cut-off relay
7 Headlight washer fluid pump relay
8 Auxiliary coolant pump relay (A/C / heater)
F1 Unassigned
F2 30 A – Driver door control module, passenger door control module
F3 40 A – Heated rear window element
Type 2
No. Description
1 Rear A/C blower motor relay (select models)
2 Steering column electronic control unit
3 Steering column electronic control unit
4 Roof fan relay 1
5 Rear differential lock control module
6 Tailgate unlocking signal relay – through 06/03
F1 15 A – Emergency siren (special purpose vehicles)
F2 10 A – Emergency siren (special purpose vehicles)
F3 10 A – Emergency beacon lamp (special purpose vehicles)
F4 40 A – Rear left door control module
F5 40 A – Rear right door control module – from 01/04
F6 5 A – Voice output control module – from 01/04 (if equipped)

Auxiliary Fuse and Relay Block

Located under the driver seat pedestal.

Diagram
Type 1
No. Description
1 Split-charge isolation relay (auxiliary battery system)
2 Unassigned
3 Split-charge isolation relay (auxiliary battery system)
4 Special purpose vehicle equipment connector panel
5 Special purpose vehicle equipment connector panel
F1 5 A – Camper equipment control unit
F2 10 A – Front 12 V power outlet 1, refrigerator unit (Camper)
F3 5 A – Fresh water pump (Camper)
F4 10 A – Cabin interior lamps, task lighting (commercial variants)
F5 30 A – Bodybuilder terminal control module (commercial variants)
F6 40 A – Hydraulic roof lift control module (commercial/camper variants)
F7 5 A – Antenna module
F8 25 A – Auxiliary heater system
F9 30 A – Fresh air blower motor (Climatronic / Automatic A/C)
F10 Unassigned
F11 Unassigned
F12 Unassigned
F13 40 A – Rear right sliding door control module
F14 80 A – Main auxiliary battery charge circuit fuse
Type 2
No. Description
1 Unassigned
2 Split-charge isolation relay (auxiliary battery system)
3 Special purpose vehicle equipment connector panel
4 Special purpose vehicle equipment connector panel
5 Special purpose vehicle equipment connector panel
F1 15 A – Auxiliary 12 V power outlet(s)
F2 15 A – Auxiliary 12 V power outlet(s)
F3 15 A – Auxiliary 12 V power outlet(s)
F4 15 A – Refrigerator unit (Camper), special purpose vehicle equipment
F5 5 A – Antenna module
F6 25 A – Auxiliary heater system
F7 30 A – Fresh air blower motor (Climatronic / Automatic A/C)
F8 Unassigned
F9 Unassigned
F10 Unassigned
F11 40 A – Rear right sliding door control module
F12 80 A – Main auxiliary battery charge circuit fuse
Type 3
No. Description
1 5 A – 10-pin interface / 6-pin interface connector
2 3 A – 10-pin interface connector
3 5 A / 15 A – 10-pin interface connector or accident data recorder (UDS)
4 15 A – 10-pin interface connector
5 5 A – 10-pin interface connector
6 25 A – 6-pin interface connector
7 15 A / 30 A – 12 V socket, AC power inverter
8 20 A / 25 A – Auxiliary heater control module
9 25 A / 30 A – Fresh air blower motor
10 15 A / 30 A – Climate control system module
11 15 A – Cigarette lighter socket
12 5 A – 10-pin interface / 6-pin interface connector
13 Auxiliary relay socket
14 Auxiliary relay socket
15 Auxiliary relay socket
16 30 A – Onboard battery charger module
17 30 A – Hydraulic roof lift control module
18 10 A – Interior overhead lights
19 10 A – Coolbox / refrigerated compartment
20 5 A – Fresh water pump
21 5 A – Camper equipment operating panel
21 15 A – Auxiliary 12 V power outlet
22 15 A – Auxiliary 12 V power outlet
23 10 A – Roof vent fan or 12 V power outlet
24 15 A – Trailer detection control module
25 20 A – Trailer detection control module
26 20 A – Trailer detection control module
27 7.5 A – Trailer detection control module
28 Spare / Unassigned
29 5 A – Voice amplifier control module
30 Spare / Unassigned
31 Spare / Unassigned
32 15 A – Driver seat lumbar support adjustment
33 40 A – Rear right power sliding door control module
34 80 A – Auxiliary battery split-charge control module
35 40 A – Rear left power sliding door control module
36 40 A – Fresh air blower motor
37 6-pin interface connector
38 Spare / Unassigned
See also:
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