Fuses and relays Ford Explorer (UN46 / UN105), 1990–2005

Most electrical power circuits in American pickups and SUVs are protected by fuses. High-current electrical loads are connected via relays. These protective components are housed in power distribution boxes located under the hood and within the passenger compartment.

The diagram information applies to 1st and 2nd generation Ford Explorer (UN-platform: chassis codes UN46 / UN105) models produced from 1990 to 2005.

Passenger Compartment


The main fuse panel is located on the driver's side under the dashboard, while an auxiliary relay board is situated behind the center console.

Diagram (Main Panel)
No. Circuit Protected A
F1 Cigarette lighter, clock 10
F2 HVAC system 10
F3 Parking lights, license plate lamps 10
F4 Headlights, daytime running lights (DRL), parking lights, license plate lamps 15
F5 On-board diagnostics (OBD) 10
F6 Engine management system 15
F7 Clock, instrument cluster illumination, cigarette lighter 10
F8 Headlights, daytime running lights (DRL) 15
F9 -  
F10 Active suspension system, brake lights, multi-function control module, cruise control, HVAC system 10
F11 Anti-lock Braking System (ABS), 4WD system, interior dome lights, instrument cluster, multi-function control module, warning chime 10
F12 Windshield wipers / washers 10
F13 ABS, active suspension system, 4WD system, engine management system, brake lights, turn signals, hazard lights, multi-function control module, cruise control 15
F14 ABS 10
F15 Charging system, instrument cluster, Supplemental Restraint System (SRS) 15
F16 Windshield wipers / washers 30
F17 Cigarette lighter, clock 30
F18 HVAC system 15
F19 Engine management system 25
F20 Multi-function control module, cigarette lighter, clock, audio system 10
F21 Turn signals / hazard lights 15
F22 Door ajar indicators / anti-theft alarm 15
F23 Windshield wipers / washers 15
F24 Starting system 15
F25 Instrument cluster, multi-function control module 10
F26 4WD system, engine management system, DRL, reverse lights, rear window defroster 15
F27 4WD system, interior dome lights, door courtesy lights 15
F28 4WD system, starting system, windshield wipers / washers, multi-function control module 10
F29 Audio system 15
F30 -  
F31 Parking lights, license plate lamps 10
F32 Rear window defroster 10
F33 Headlights, daytime running lights (DRL) 20
F34 Headlights, daytime running lights (DRL) 15
F35 Fog lights 15
F36 -  
Diagram (Auxiliary Panel)
No. Description
1 Parking light / taillight relay
2 Power windows, sunroof, 4WD system relay
3 Anti-theft relay
4 Interior lighting relay
5 Ignition auxiliary relay
6 Power window relay (down)

Engine Compartment


There are three fuse/relay boxes in the engine compartment: the main power distribution box is marked with a red dot, and the two auxiliary boxes are marked with green dots.

Diagram (Main Power Distribution Box)
No. Description A
F1 Starting system 60
F2   60
F3 Active suspension system 50
F4 -  
F5 4WD system, power seats 30
F6 HVAC system 50
F7 Parking lights, license plate lamps, warning chime 30
F8 Turn signals / hazard lights, parking lights, license plate lamps 20
F9 ABS 30
F10 ABS 30
F11 Headlights, daytime running lights (DRL), fog lights 30
F12 Engine management system 20
F13   30
F14 Rear window defroster 30
F15 Cruise control, engine management system, horn 20
F16 4WD control module 20
F17 Charging system 15
F18 Active suspension system 15
F19 Supplemental Restraint System (SRS) / Airbags 10
F20 Cigarette lighter, clock 30
F21 Windshield wipers / washers 15
F22 -  
1 Horn relay  
2 Daytime running lights (DRL) relay  
3 Engine Control Module (ECM) relay  
4 Fuel pump relay  
5 Windshield wiper motor relay 1  
6 Windshield wiper motor relay 2  
7 A/C compressor clutch relay  
8 Engine Control Module (ECM) diode  
9 ABS diode  
10 Active suspension control relay  
Auxiliary Box No. 2
No. Description
1 ABS pump motor relay
2 ABS relay
3 Trailer right turn signal relay
4 Rear window motor relay (down)
5 Trailer left turn signal relay
6 Rear window motor relay (up)
Auxiliary Box No. 3
No. Description
1 HVAC blower motor relay
2 HVAC blower motor relay (high speed)
3 Windshield washer pump relay

General Layout

Electronic Module Locations

No. Component
1 A/C refrigerant pressure switch
2 A/C low-pressure cutoff switch
3 SRS control module
4 Impact sensor, front (left)
5 Impact sensor, front (right)
6 SRS diagnostic connector
7 ABS control module
8 Integrated control module
9 Cruise control module
10 Daytime running lights (DRL) control module
11 DRL resistor
12 Data link connector (DLC) / Diagnostic connector
13 Diagnostic connector (ignition)
14 4WD relay 1
15 4WD relay 2
16 Fuel pump
17 Power distribution box (engine compartment 1)
18 Auxiliary relay box (engine compartment 2)
19 Auxiliary relay box (engine compartment 3)
20 Passenger compartment fuse panel 1
21 Instrument panel relay box 2
22 Rear fuse / relay box (luggage compartment)
23 Rear window defroster relay
24 Turn signal flasher module
25 Inertia fuel shutoff switch
26 Starter motor relay
27 Active suspension valve block 1, rear
28 Active suspension valve block 2, rear
29 Active suspension compressor
30 Suspension control module

See also:
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