Table of Contents
The first generation of the Volvo S40 D-class sedan was created in cooperation with the Japanese company Mitsubishi and shared the base with the Carisma model, both cars were produced at the same NedCar plant in Holland. However, with a common platform, about 4000 components out of 5000 differ in the S40. In this material, we will analyze in detail the fuse circuits of the Volvo S40 (VS body) 1st generation 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 , 2004 release.
Here you will find the locations and photos of the fuse blocks. Separately, we note the elements responsible for the cigarette lighter and fuel pump.
In the passenger comparment
Fuse box
Located on the driver's side, at the bottom of the dashboard.
Photo is an example.
| Diagram | ||
|---|---|---|
| No. | Description | A |
| Type No. 1 | ||
|
||
| F1 | heater / air conditioner | 25 |
| F2 | Connector for connecting additional equipment, fuse for cigarette lighter volvo s40 | 10/20 |
| F3 | Anti-theft system, central locking, power seats, power windows, heated door mirrors | 10/20 |
| F4 | Anti-lock braking system (ABS), multifunction control unit | 10 |
| F5 | Seat heater | 20 |
| F6 | Anti-lock braking system (ABS), direction indicators / anti-theft system, multifunction control unit, reversing lights | 10 |
| F7 | Anti-theft system, automatic transmission control system, central locking, cruise control system, engine management system (LPG), instrument cluster indicators, light switch, seat belt monitoring system, SRS system | 10 |
| F8 | Anti-theft system, central locking, direction indicators / hazard warning lights | 15/20 |
| F9 | Audio system | 15 |
| F10 | Headlight cleaner, windshield wiper / washer | 20 |
| F11 | Automatic transmission control system, central locking, engine management system, immobilizer, instrument cluster, SRS system | 10 |
| F12 | Anti-theft alarm horn, rear window defroster, heater / air conditioner, interior lamps, multifunction control unit, seat belt monitoring, sunroof | 15 |
| F13 | Diagnostic connector (DLC), brake lights | 15 |
| F14 | Headlight washer system, rear window washer / wiper system | 20 |
| # | Relay modules | |
| 1 | Heated door mirrors / Heated rear window relay | |
| 2 | air conditioning | |
| 3 | turn signal interrupter | |
| Type No. 2 | ||
|
||
| F1 | Cooling fan motor, air conditioner | 25 |
| F2 | Spare | 20 |
| F3 | 10 | |
| F4 | Reversing lights, brake lights, traction control, electronic gearbox control unit, gearshift switch backlight | 10 |
| F5 | Cruise control system, brake light switch, gearshift switch illumination lamp | 10 |
| F6 | Seat heaters, rear interior lights, license plate light, light switch lights, fog lights / lights and fog lights / lights switches, dash panel lights rheostat | 20 |
| F7 | Illumination of the door lock switch against accidental opening, instrument cluster, direction indicators, daytime lighting system, trip computer, delayed turning off of the interior lighting lamp | 10 |
| F8 | Alarm | 20 |
| F9 | Audio system, electric drive of rear-view mirrors, electric drive of windows, electric drive of antenna | 15 |
| F10 | Wiper motor and rear window washer pump (5-door) | 10 |
| F11 | SRS system, central locking, immobilizer, engine management system relay, fuel cut-off switch (diesel) | 10 |
| F12 | Sunroof, heated rear window and rear-view mirrors, headlights and headlamp-on indicator, sun visor lamp | 15 |
| F13 | Parking lights, diagnostic socket power supply, headlight range control, volvo s40 cigarette lighter fuse | 15 |
| F14 | Windshield wiper motor and wiper switch, headlight wipers, washer pump | 20 |
| # | Relay modules | |
| 1 | rear window heater | |
| 2 | heater fan motor | |
| 3 | turn signal interrupter | |
| 4 | delay in turning off the interior lamp | |
Relay box
Located to the left of the main fuse box.
| Diagram | |
|---|---|
|
|
| No. | Decryption (Type 1) |
| 1 | Empty |
| 2 | boot lid / tailgate lock actuator - ^ 05/00, if equipped |
| 3 | seat belt warning system / ignition key left warning relay |
| 4 | starter - 06/00 ^ |
| 5 | electric windows |
| 6 | starter - ^ 05/00 |
| 7 | Empty |
| No. | Decryption (Type 2) |
| 1 | central locking # 1 |
| 2 | central locking # 2, rear doors |
| 3 | rear window cleaner / washer |
| 4 | Empty |
| 5 | electric windows |
| 6 | starter (immobilizer) |
| 7 | Empty |
In the engine compartment
Located near the counter. To access the fuses, it is necessary to remove the protective cover by pressing the latches.
2000-2004 model year
General view of the block.
| Diagram | ||
|---|---|---|
|
||
| No. | Description | A |
| F1 | Alternator (Diesel), F2-10, glow plugs | 120 |
| F2 | Passenger compartment fuse box (F1-2, F8 and F13) | 40 |
| F3 | Coolant Heater Relay # 1 / # 2 (Diesel) | 30 |
| F4 | 30 | |
| F5 | Heated door mirrors, heated rear window | 25 |
| F6 | Power seat (driver's) | 25 |
| F7 | Power passenger seat | 25 |
| F8 | Air conditioning, anti-theft system, central locking, electric aerial drive, engine management system (Melco), instrument cluster, interior lamps | 10 |
| F9 | Anti-theft system, central locking | 20 |
| F10 | Audio system | 15 |
| F11 | Engine management system, immobilizer | 20 |
| F12 | Power door mirrors, power windows | 30 |
| F13 | Cooling fan motor | 30 |
| F15 | Anti-lock braking system (ABS) | 50 |
| F16 | Empty | |
| F17 |
|
15 |
| F18 | A / C Compressor Electromagnetic Clutch Relay (Diesel), Coolant Heater Relay 1/2 (Diesel), Engine Management System | 10 |
| F19 | Fog lights and lights | 20 |
| F20 | Empty | |
| F21 | Left headlight - low beam | 15 |
| F22 | Right headlight-low beam | 15 |
| F23 | Front / rear position light bulbs | 10 |
| F24 | Headlight range control, license plate lamps, front / rear parking lamps | 10 |
| F25 | Automatic transmission control system, engine management system (LPG) | 10 |
| F26 | Generator (Melco) | 10 |
| F27 | Accessory Power Connector - Rear | 15 |
| F28 | Left headlight - high beam, right headlight - high beam | 15 |
| F29 | Horn | 15 |
| F30 | A / C Compressor Magnetic Clutch Relay, A / C Condenser Fan Motor (Melco & EMS2000 Turbo) | 15/20 |
| F31 | Brake booster vacuum pump (automatic transmission) | 15 |
| F32 | Empty | |
| # | Relay modules | |
| 1 | Cooling system fan motor #1 | |
| 2 | A / C Compressor Electromagnetic Clutch | |
| 3 | air conditioner condenser fan motor | |
| 4 | cooling fan motor #2 (Diesel, Turbo and EMS2000) | |
| 5 | Empty | |
| 6 | brake booster vacuum pump (EMS 2000 Turbo with automatic transmission) | |
| 7 | engine management system | |
| 8 | Horn | |
| 9 | coolant heater No. 2 (Diesel) | |
1995-05.2000 model year
General view.
| Diagram | ||
|---|---|---|
Diagram. |
||
| No. | Description (Type 1) | A |
| F1 | Alternator, F2-7, glow plugs, exhaust air pump motor | 120 |
| F2 | Interior fuse box (F1-2, F8 and F13) | 40/50 |
| Heated door mirrors and rear window | 25 | |
| F4 | Anti-theft system, power seats, fog lights and lights, horn | 20/30 |
| F5 | Anti-theft system, audio system, central locking, immobilizer, instrument cluster, lamps interior lighting | 10 |
| F6 | Anti-theft system, central locking, door locking system against accidental opening - rear door | 20 |
| F7 | air conditioning | 15/20 |
| F8 | Alternator (B4184SM), fog lights and lamps | 20 |
| F9 | Air conditioning, left headlight - low beam, multifunction control unit | 10/15 |
| F10 | Multifunctional control unit, right headlight - low beam, brake lights | 10/15 |
| F11 | Coolant Heater (Diesel), Ignition Switch | 40/50 |
| F12 | Anti-lock braking system (ABS) | 50 |
| F13 | Engine management | 50 |
| F14 | Egnition lock | 40 |
| F15 | Air conditioning system, cooling fan motor | 30 |
| F16 | Power windows | 30 |
| F17 | Anti-theft system, horn | 15 |
| F18 | Front / rear side light bulbs | 10 |
| F19 | Left headlight - high beam, multifunction control unit, right headlight - high beam | 15 |
| F20 | Fuel pump | 15 |
| F21 | Engine management | 10/20 |
| F22 | Alternator, brake booster vacuum pump (models with turbocharged petrol engine and automatic transmission) | 15 |
| F23 | Headlights corrector | 10 |
| # | Relay modules | |
| 1 | air conditioning compressor electromagnetic clutch | |
| 2 | cooling fan motor No. 2 (Diesel) | |
| 3 | cooling fan motor No. 1 | |
| 4 | Fuel pump relay (Melco 1) | |
| 5 | starter | |
| 6 | air conditioner condenser fan motor (petrol) | |
| 7 | cooling fan motor 2 (EMS 2000) | |
| 8 | engine management system (Diesel and EMS 2000) | |
| No. | Description (Type 2) | A |
| F1 | Alternator, Power to Fuses 2,4,5,6 & 7, Exhaust Air Pump, Glow Plugs (Diesel) | 120 |
| F2 | Power to the under-dash fuse box | 40 |
| F3 | Heated rear window, heated mirrors | 25 |
| F4 | Horn, fog lights, anti-theft alarm LED | 20 |
| F5 | Power supply for the central locking remote control system, audio system memory, trip computer, instrument cluster, immobilizer, clock, interior lighting lamps, rear local lighting lamps, ignition / trunk / glove compartment lighting lamps | 10 |
| F6 | Electric actuators for the central locking system and the malfunction indicator | 20 |
| F7 | Not used | - |
| F8 | Not used | - |
| F9 | Air conditioning compressor | 10 |
| F10 | Stop lights | 10 |
| F11 | Ignition switch, cruise control, fuel limiting valve | 40 |
| F12 | ABS system | 50 |
| F13 | Engine components | 20 |
| F14 | Low / high beam headlights | 20 |
| F15 | Cooling fan, air conditioner condenser fan | 30 |
| F16 | Front and rear power windows | 30 |
| F17 | Fuel pump fuse Volvo S40 | 10 |
| F18 | Oxygen sensor heater | 10 |
| F19 | Not used | - |
| F20 | Not used | - |
| F21 | Not used | - |
| F22 | Not used | - |
| F23 | ABS ECU | 10 |
| # | Relay modules | |
| 1 | A / C Compressor Electromagnetic Clutch | |
| 2 | air intake flap motor (air conditioner) | |
| 3 | Not used | |
| 4 | cooling fan motor | |
| 5 | Headlights | |
| 6 | air conditioner condenser fan motor | |
| 7 | Alarm (horn relay) | |
| 8 | Engine ECU | |
i find the daigrams of the fuse box not very clear. Is there a simplier plan for a lay man like me I have a s40 saloon a late registeration in 1999 model can you help me please I will be most gratefulmany thanks c.m.brammah